Gross Big Bag Filling System

Fill and Pack

Automated solutions for seed, grain and agricultural products

Automated packaging lines are becoming increasingly important in the seed, grain and food industries. Rising requirements for capacity, ergonomics, traceability and process reliability meet increasingly limited personnel resources.

We plan and supply packaging solutions for bags, big bags, boxes and pallets – from simple semi-automatic filling stations to fully automated packaging and palletizing lines. We combine our own equipment with proven solutions from long-standing partners and integrate all components into a well-designed complete system.

Big bag filling systems

We manufacture big bag filling systems in different executions – from manual and semi-automatic stations to high-capacity systems with net or gross weighing, automated sequences and integration into complete lines.

Possible configurations include:

  • manual or semi-automatic big bag filling systems
  • high-capacity big bag and box filling systems with gross or net weighing
  • double filling systems with hermetic separation of treated and organic products
  • combined systems for big bags and sacks
  • executions for different jumbo bag sizes and boxes

Bagging lines

We supply semi-automatic and automatic bagging lines for different capacity ranges. Depending on the application, net weighers, bag placing systems, closing technology, conveying equipment and control systems are used.

Typical applications include:

  • seed, grain and agricultural products
  • seed blends
  • food raw materials
  • feed and other free-flowing products

Palletizing

To reduce manual work and achieve stable, reproducible pallet patterns, we integrate suitable palletizing solutions. Depending on capacity, bag format and plant layout, robot palletizers or portal palletizers can be used.

Possible components include:

  • robot palletizers
  • portal palletizers
  • pallet magazines
  • layer forming
  • bag alignment
  • pallet conveying technology
  • automatic pallet supply

Automation as a response to labor shortages

Manual processes in packaging require a significant amount of personnel. Automated filling, closing, palletizing and wrapping solutions reduce physically demanding tasks while increasing capacity, process reliability and repeatability.

Automation supports:

  • reduced personnel requirements
  • more ergonomic workplaces
  • higher line capacity
  • consistent packaging quality
  • clean documentation
  • better planning in shift operation
  • fewer stoppages caused by manual bottlenecks

Products

Gross Big Bag Filling System
Big Bag Filling Systems
  • Individual filling solutions for big bags, boxes and octabins
  • Flexible solutions for different containers
  • From manual operation to high-capacity systems
  • Calibratable weighing systems
  • Big bag inflation device for easy handling
  • Pneumatic loop hooks and ergonomic operation
  • Lifting, lowering, settling and stacking of short big bags
  • Low-dust operation through aspiration
  • Automation and control
  • Integration into complete packaging lines
Bagging Line
Bagging and Sewing
  • Weighing, Filling, Sewing
  • Custom-designed for products, bags and capacity
  • Capacity ranges
  • Sewing
  • Labeling and marking
  • Twin lines for separated product streams
  • Combined lines for bags and big bags
  • Low-dust operation and aspiration
  • Ergonomics and operator relief
  • Inspection systems and quality assurance
  • Integration into complete packaging lines
Palletizing
Palletizing and Wrapping
  • Automated solutions for packaged products
  • The right solution for capacity, bags and plant layout
  • Robot palletizing for flexible applications
  • Portal palletizing for high capacities
  • Semi-automatic solutions and ergonomic support
  • Pallet handling and conveying technology
  • Pallet wrapping and load securing
  • Automation as a response to labor shortages