Multicrop Seed Processing Plant

Complete Relocation of Seed Processing Plant

Existing Seed Processing Plant dismantled, relocated and technically upgraded

For this project, an existing multicrop seed processing plant was dismantled, relocated to a new site and rebuilt in a modernized form. The original plant had been installed several years earlier according to the technical standard at that time. As part of the relocation, the plant was redesigned, adapted to current requirements and selectively upgraded with modern machinery and plant technology.

The particular task was to reuse existing equipment where technically reasonable, integrate new process steps and adapt the complete plant to the building structure and production processes at the new location. As a result, the project was not a simple copy of the existing installation, but a further developed multicrop seed plant brought up to the latest technical standard.

Insights

The project began with the dismantling of the existing equipment. Machines, conveyors, silos, platforms, pipework, control components and auxiliary equipment had to be prepared in such a way that they could be reused and integrated into the plant concept at the new site.

At the new location, the complete installation was redesigned and integrated into a different building concept. Existing components were reused, inspected and supplemented where higher capacity, improved sorting quality or new process requirements made this necessary.

In the cleaning section, the existing equipment was expanded with new machinery. Among other components, rotary spiral separators, two brushing machines and an optical sorter were integrated to provide additional sorting options and higher product quality. This allows different seed lots to be processed more flexibly and more precisely.

The seed treating and packaging areas were also adapted. The existing big bag filling system was expanded and integrated into the new plant layout. In addition, a new bagging line, palletizing system and further conveying and transfer systems were implemented. This allowed the plant to meet current requirements for separated product routes, operator convenience and packaging performance.

A special component of the project is the conveyor bridge between the building sections. It connects the processing area with the seed treating and packaging hall and enables material transport between the process areas. This turned spatially separated plant sections into one continuous production flow.

Highlights

A plant relocation of this scale requires much more than dismantling and reinstalling individual machines. Every existing component had to be technically evaluated, planned into the new layout and coordinated with the new plant sections.

The combination of existing technology and new machinery placed high demands on project planning, engineering and site coordination. Cleaning technology, conveying systems, silos, seed treating, packaging, aspiration and controls had to be designed so that old and new components would again form one logically functioning complete plant.

The adaptation to the new location was particularly demanding. Existing machine dimensions, new hall geometry, separate building sections and modified product routes all had to be brought together. The new conveyor bridge was an important element in ensuring reliable material flow between processing and packaging.

The control system also had to be further developed. New components were integrated into the existing control structure, operator interfaces and plant visualizations were adapted, and the complete plant was aligned with the new process sequences.

The project shows that existing plants do not necessarily have to be replaced if they can still be reused in a technically meaningful way. Through careful planning, targeted modernization and the addition of modern key machines, a high-performance seed processing plant was created that makes use of existing investments while preparing the system for today’s requirements.

The result is a relocated and modernized plant designed to meet demanding requirements today and in the future.

Custom Solutions – end to end

  • Concept development and process design
  • Project planning and layout design
  • Mechanical and plant engineering
  • Delivery of machinery and plant components
  • Assembly and installation
  • Commissioning
  • Operator training
  • Service and support